Manufacturing ERP Software for Connected Production & Operations
Connect production planning, procurement, inventory, quality, warehouse and finance through one integrated ERP workflow.
Shivaizer ERP brings the processes that run a manufacturing business into one connected system. Manage requirements, material planning, purchasing, production, quality, inventory, warehouse and dispatch with a clearer view of what is required, what is available, what is in production and what is pending.
MRP dynamically generated purchase indents from open sales orders.
How Shivaizer Connects Your Manufacturing Operations
One connected ERP workflow across the business.
Shivaizer connects the operational processes that influence production performance. Sales requirements, production planning, BOM and MRP, procurement, material receipt, inventory, production execution, quality, finished goods and dispatch can be managed as connected business processes.
Core Operational Philosophy
“The objective is not simply to digitize individual transactions. It is to give teams a connected operational view from requirement to production and from production to dispatch.”
How Your Manufacturing Process Connects
From demand and material planning to finished-goods movement.
Sales / Demand
Demand & PlanningPrimary Key Record: Sales Order / Demand Forecast
Customer orders, contracts, and shipment delivery schedules capture demand specifications and delivery commitments.
Customer RFP, Contract, Price Matrix
Approved Sales Order, Delivery Dates
Control the Operational Gaps That Slow Production & Decisions
See how Shivaizer transforms common factory bottlenecks into synchronized, high-margin manufacturing operations.
Manufacturing Challenges
Operational Gaps That Slow Operations
Control the operational gaps that slow production and decision-making:
Production planning is separated from material availability and purchasing.
Risk: Causes sudden stockouts, line stoppages, and rush orders at premium freight rates.
Teams rely on spreadsheets and manual coordination to track production and inventory.
Risk: Human data entry errors, lost order history, and siloed tribal knowledge across shifts.
Work-in-progress visibility is limited across production stages.
Risk: Unknown stage-wise bottlenecks, inaccurate job completion estimates, and delayed customer deliveries.
Quality status is difficult to connect with production and material movement.
Risk: Defective lots slip into assembly, increasing rework expense and customer rejection penalties.
Purchase, inventory, production and dispatch information sits across different processes.
Risk: Mismatch between physical inventory and system stocks, causing billing discrepancies.
Management spends time consolidating operational data before taking decisions.
Risk: Decisions are taken on outdated weekly summaries rather than real-time shop floor truth.
What You Gain With Connected Manufacturing
Measurable Operational Value
What connected manufacturing operations can help management control:
Better visibility into planning, execution and WIP.
Master production schedules link dynamically to work orders and live operator progress on the shop floor.
Clearer connection between requirements, purchasing and availability.
Accurate multi-level BOM explosion prevents shortages and automates supplier purchase requisitions.
Improved visibility across material and finished-goods movement.
Bin-level precision, barcode tracking, and live stock valuation across raw material, WIP and finished goods stores.
More structured visibility into inspection and quality status.
Gated approvals at Gate Inward, in-process routing, and pre-dispatch COA generation prevent defective dispatches.
Faster access to connected operational information and MIS.
Eliminates days spent compiling spreadsheets with automated daily executive dashboards and bottleneck alarms.
Connect production, materials, inventory, quality, and management into one single source of truth.
Manufacturing ERP Modules
The modules that support the manufacturing operating cycle.
Each Shivaizer module is built to operate as a cohesive part of your overall factory workflow, eliminating siloed departments and duplicate entries.
Manufacturing Module
Orchestrate every aspect of shop-floor execution from BOM creation and machine scheduling down to real-time work-in-progress monitoring and scrap accounting.
WHAT IT MANAGES
- ✓Multi-Level Bill of Materials (BOM) for assemblies and sub-assemblies
- ✓Material Requirements Planning (MRP) calculations
- ✓Master Production Schedule (MPS) and batch planning
- ✓Shop-floor execution with operator-level job cards
- ✓Stage-wise Work-in-Progress (WIP) tracking & scrap logging
Key Standard Records & Transactions
Operational Impact Metrics
Data recorded in Manufacturing immediately updates stocks, schedules, and accounting without re-entry.
Manufacturing Capabilities That Matter
Capabilities that matter across the manufacturing lifecycle.
From precision material requirement calculations to shop-floor stage tracking and executive review dashboards, Shivaizer delivers built-in functionality for modern plants.
Bill of Material (BOM) Management
Bill of Material management for finished goods, sub-assemblies and raw materials.
Material Requirements Planning (MRP)
Material Requirements Planning to connect production requirements with material needs.
Production Planning & Execution
Production planning and execution with visibility into planned and actual production.
Work-in-Progress (WIP) Tracking
Work-in-progress tracking across production stages.
Connected Material Issue & FG Receipt
Material issue and finished-goods receipt connected with inventory.
Purchase Planning & Vendor Comparison
Purchase planning and supplier quotation comparison linked to material requirements.
Multi-Stage Quality Checkpoints
Quality checkpoints connected with incoming material, production and finished goods.
Warehouse & Inventory Visibility
Warehouse and inventory visibility across material movements and stock positions.
Operational Dashboards & MIS
Operational dashboards and MIS for production, purchase, inventory and management review.
Workflow & Approval Controls
Workflow and approval controls for key business transactions.
Manufacturing Reports & Operational Visibility
Give management a clearer view of what is happening across operations.
Eliminate endless spreadsheet compilation. Shivaizer automatically aggregates data across procurement, work centers, store rooms, and accounting into real-time operational views.
Production Status
Monitor planned, current and completed production.
| Order # | Product Name | Planned Qty | Produced Qty | Variance | Line | Status |
|---|---|---|---|---|---|---|
| WO-8910 | Axle Assembly 40mm | 500 | 485 | -15 (3%) | Line 1 | On Schedule |
| WO-8911 | Hydraulic Cylinder Type B | 250 | 250 | 0 (100%) | Line 3 | Completed |
| WO-8912 | Stamping Plate Heavy | 1200 | 1140 | -60 (5%) | Line 2 | In Progress |
Manufacturing Use Cases
Support different manufacturing operating models.
Whether your plant operates under discrete assembly, continuous multi-stage routing, or custom make-to-order contracts, Shivaizer adapts to your exact production reality.
Discrete Manufacturing
Assemblies & Fabricated Equipment
Connect BOM, planning, material requirements, production and finished goods.
- ✓Multi-level nested BOM revisions
- ✓Dynamic MRP explosion for component shortages
- ✓Work order routing across sub-assemblies
- ✓Finished goods batch & serial number labeling
Engineering & Auto Components
Precision Parts, Forgings & Tier-1/2 OEMs
Coordinate procurement, inventory, production, quality and dispatch.
- ✓Customer schedule & drawing revision tracking
- ✓PPAP & strict dimensional inspection reports
- ✓Heat number & raw material test certificate linkage
- ✓Kanban replenishment & automated delivery challans
Plastic & Rubber Manufacturing
Injection, Blow Moulding, Extrusion & Polymers
Connect material planning, purchasing, production, quality and stock.
- ✓Masterbatch, regrind & virgin granule recipe tracking
- ✓Mould shot counter & machine cycle time logging
- ✓Cavity-wise yield calculation & regrind re-use
- ✓Batch curing & compound expiration control
General Industrial Manufacturing
Fabrication, Sheet Metal, Equipment & Spares
Bring production, procurement, inventory and reporting into one operating workflow.
- ✓Unified purchase-to-dispatch operations
- ✓Store issue vouchers linked to shop work orders
- ✓Consumable & tool wear tracking
- ✓Real-time cost of production & ledger accounting
Make-to-Order Operations
Custom Engineered & Bespoke Jobs
Connect customer requirements with planning, material availability and production execution.
- ✓Direct conversion of customer quotation into job order
- ✓Instant inventory reservation for unique parts
- ✓Stage milestone billing and WIP job costing
- ✓Client inspection sign-offs before shipment
Multi-Stage Production
Continuous & Multi-Workstation Lines
Maintain visibility across stages, WIP and finished-goods completion.
- ✓Sequence-enforced routing between operations
- ✓Operator sign-off at each workstation
- ✓Inter-stage buffer inventory visibility
- ✓Stage-wise yield variance and scrap reconciliation
Connect Manufacturing With Your Business Systems
Connect manufacturing with the systems and business processes around it.
Shivaizer can support business data exchange through available integration methods such as APIs, Excel / CSV / XML file exchange and database integration, depending on the approved implementation scope.
Interactive Operational Data Connectors
Select a connected channel to view bi-directional data flow
Sales ↔ Production Integration
Continuous Two-Way Process Handshake
Sales order confirmation reserves plant capacity and triggers automated Master Production Scheduling.
A Structured Path to Manufacturing ERP
Move from process understanding to a controlled ERP rollout.
The implementation should align the ERP workflow with the organization’s actual production, procurement, inventory, quality and reporting processes.
Business Discovery
Timeline Window: Week 1-2Deep dive into your manufacturing operations, plant layout, reporting structure, and commercial goals.
- Plant As-Is Analysis
- Stakeholder Questionnaires
- Project Charter & Team Setup
See Manufacturing in Action
Show evidence that helps manufacturing buyers evaluate the solution.
Every claims-based assertion is backed by verifiable customer operational outcomes, plant blueprints, and demonstrated domain experience.
Verified Manufacturing Customer Logos
Multi-plant discrete, automotive component, engineering, and plastics manufacturers running their operations on Shivaizer.
Manufacturing Case Studies
Detailed operational breakdowns demonstrating real reductions in scrap rates, inventory holding cost, and cycle times.
Implementation Experience
Over a decade of hands-on plant floor implementation expertise across diverse manufacturing operating models.
Customer Process & Workflow Examples
Proven standard operating procedures and BOM routing templates ready for fast configuration to your plant.
Verified Business Outcomes & Measurable Results
Concrete metrics in OTIF delivery improvement, scrap minimization, and month-end financial closing speed.
Request Manufacturing Evaluation Pack
Receive our comprehensive Manufacturing ERP Buyer Guide, sample multi-level BOM templates, and reference customer workflow sheets.
Manufacturing ERP FAQs
Answers to common questions production and plant leaders ask before adopting an integrated ERP.
Have a plant-specific requirement not answered here?
Run Your Manufacturing Operations With One Connected ERP
Connect production, procurement, inventory, quality, warehouse and management reporting through a single ERP workflow.